Ma hea i hana ʻia ai nā disc brake?

Inā ua noʻonoʻo paha ʻoe i kahi i hana ʻia ai nā disc brake, hiki i kēia ʻatikala ke kōkua iā ʻoe e hoʻomaopopo i kēia ʻāpana kaʻa koʻikoʻi.Hana ʻia nā disc brake me nā mea like ʻole.ʻO kekahi o kēia mau mea e pili ana i ke kila, ka hui ceramic, ke kalapona kalapona, a me ka hao.E aʻo hou e pili ana i kēlā me kēia mea e hoʻomaopopo i ke ʻano o ka hana ʻana.ʻO kēia ka mea e mākaukau maikaʻi ai ʻoe e hoʻoholo i ka ʻike e pili ana i ka huahana āu e pono ai e kūʻai.Eia kekahi, e wehewehe mākou i ka ʻokoʻa ma waena o kēia mau mea a me ka hana ʻana.

kila

Inā ʻoe e ʻimi nei i kahi disc brake steel, ua hele mai ʻoe i kahi kūpono.ʻAʻole wale kēia mau disks e hana maikaʻi loa, hiki ke kūʻai aku.Hana ʻia nā disc brake me ka hoʻohana ʻana i ke kila inventive, ka mea kū i ka waika hydrochloric.Ua hoʻohana nā mea hana i kēia manawa i kēia kila no ka hana ʻana i nā disc brake me ka pae kiʻekiʻe loa o ka paʻakikī a me ka pale ʻana i ka abrasion.Hoʻokumu ʻia nā ʻāpana i hoʻohana ʻia i nā disc brake kila ma ke kalapona, chromium, a me ke silikoni, kahi e hāʻawi ai i kahi paʻa maikaʻi loa.

He hopena koʻikoʻi ka hui ʻana o nā ʻāpana ʻelua i ka hana holoʻokoʻa o nā disc brake.ʻO ka papa luna A357/SiC AMMC e hoʻonui i ka elongation, ʻoiai ka hoʻoulu ʻana o ka friction e hoʻomaʻemaʻe i nā ʻāpana intermetallic e hōʻemi i ka haki ʻana.Loaʻa i kēia mea ka ikaika tensile kiʻekiʻe loa, e hāʻawi ana i ka ʻoʻoleʻa i koi ʻia e ke kino disc brake.Eia nō naʻe, ʻaʻole like me ke kila, ʻoi aku ka maikaʻi o ka pale ʻana o nā disc composite hybrid.ʻOi aku ka maikaʻi no nā noi kahi e koi ʻia ai ke kūpaʻa ʻoi loa.

ʻOi aku ke kūpaʻa o nā disc brake kila i ka ʻinoʻino ma mua o nā pad brake.Eia kekahi, ʻoi aku ka maikaʻi o lākou ma mua o nā mea koho.Hiki iā ʻoe ke mālama i ke kālā ma ke kūʻai ʻana i nā disc brake hou.Hiki ke lōʻihi ka wā lōʻihi me ka moe pono.Na kēia kaʻina hana e hōʻoia i ka holo mālie ma ka pahu a pale i nā ʻano pōʻino mai ka hiki ʻana mai.Akā, ʻaʻole ia me ka nele o kāna mau drawbacks.No ka laʻana, inā loaʻa iā ʻoe kahi disc me nā hoʻopili cementite, ʻaʻole hiki ke hoʻoponopono hou.

Pono e hana ʻia nā mea i hoʻohana ʻia i nā disc brake kila mai nā seramika i hiki ke pale aku i ka pōʻino wela.Eia kekahi, pono e lilo nā ʻāpana seramika i mea hoʻokele wela maikaʻi.Hoʻoholo ka nui o ka hoʻoili wela i ka wela hana o ka ʻili pili o ka diski.Ke kūʻai ʻoe i kahi disc brake kila hou, hiki iā ʻoe ke loaʻa i kahi palapala hōʻoia no ia inā makemake ʻoe e pani.Nui nā kumu i ʻoi aku ka maikaʻi o nā disc brake steel.

ʻO ka mea hoʻoheheʻe keramika

He mālamalama ka wā e hiki mai ana o nā disc brake ceramic.Hiki i kēia mau disc ke hoʻomaikaʻi i ka hoʻokele wahie me ka hōʻemi ʻana i nā mamao kū.No ka hoʻomohala ʻana i kēia mau kaʻa, pono kahi papahana hoʻāʻo ma ke alanui a me ka track track.I loko o kēia kaʻina hana, ua ana ʻia ka ukana wela i kau ʻia ma luna o kahi disc brake e ke ʻano kino a me ke kemika.Hiki ke hoʻololi a hoʻololi ʻole paha nā hopena o ka hoʻohana ʻana i ka wela kiʻekiʻe ma muli o ke ʻano o ka pahu pahu a me nā kūlana hana.

ʻO ka haʻahaʻa i nā CMC ʻo ia ke kumukūʻai i kēia manawa.Eia nō naʻe, ʻoiai kā lākou hana ʻoi aku ka maikaʻi, ʻaʻole lākou i hoʻohana maʻamau i nā kaʻa mākeke nui.ʻOiai ʻaʻole ʻoi aku ke kumukūʻai o ka mea maka i hoʻohana ʻia, ke kiʻekiʻe nei nā kumukūʻai, a i ka loaʻa ʻana o ka CMC i ka kaulana, pono e iho nā kumukūʻai.ʻO kēia ke kumu no ka hoʻopuka ʻana o nā CMC i kahi wela liʻiliʻi wale nō, a hiki i ka hoʻonui wela o nā disc brake ke hoʻonāwaliwali i ka mea.Hiki nō hoʻi ke māhā ma luna o ka ʻili, e lilo ai ka disc brake i mea ʻole.

Eia nō naʻe, he pipiʻi loa nā disc brake carbon-ceramic.Hiki i ka hana ʻana o kēia mau disc ke lawe i 20 mau lā.He māmā loa kēia mau disc brake, he mea hoʻohui no nā kaʻa māmā.ʻOiai ʻaʻole paha he koho maikaʻi loa nā disc brake carbon-ceramic no nā kaʻa a pau, ʻo ke ʻano māmā a paʻa o ke ʻano o ka mea i lilo ia i koho maikaʻi no nā kaʻa hana kiʻekiʻe.Ma keʻano laulā, ʻo ke kumukūʻai o nā disc composite ceramic ma kahi o ka hapalua o ke kumukūʻai o nā disc kila.

He pipiʻi nā disc brake carbon-carbon, a he mea hopohopo ka pōʻino i kēia mau disc brake.Hiki ke ʻoki loa i nā diski carbon ceramic, a paipai nā mea hana e hoʻopaʻa i kēia mau disc me kahi mea pale.Hiki i kekahi mau kaʻa kikoʻī kikoʻī kemika a me nā huila huila kemika ke hōʻino i nā disc ceramic carbon.Hiki i nā diski kalapona kalapona ke ʻohi a hoʻoulu i nā māmala kalapona i loko o kou ʻili.A inā ʻaʻole ʻoe e makaʻala, hiki ke hoʻopau ʻia kahi disc carbon-ceramic ma kou ʻūhā.

hao hao

ʻAʻole mea hou ke kaʻina hana o ka uhi ʻana i ka zinc iron brake disc.I ka wā o ke kaʻina hana, hoʻomaʻemaʻe ʻia ka diski me ka grit iron angular grit a kau ʻia kahi papa zinc.Ua kapa ʻia kēia hana ʻo sherdizing.Ma kēia kaʻina hana, hoʻoheheʻe ke arc uila i ka pauka zinc a i ʻole ka uea i loko o ka pahu a hoʻolele ʻia ma ka ʻili diski.Ma kahi o 2 mau hola e wehe ai i ka disc brake.ʻO kona mau ana he 10.6 iniha ke anawaena me ka 1/2 iniha ka mānoanoa.E hoʻohana ana nā pale pale ma ka 2.65 iniha waho o ka diski.

ʻOiai ke hoʻohana mau ʻia nei nā disc brake hao e hana i kekahi mau kaʻa, ke ʻimi nui nei nā mea hana i nā mea ʻē aʻe e hana ai i kēia mau huahana.No ka laʻana, hiki i nā mea haʻahaʻa māmā ke hiki ke hoʻonui i ka hana braking a hoʻemi i ke kaumaha o ke kaʻa.Eia naʻe, hiki ke hoʻohālikelike ʻia ko lākou kumukūʻai me ka hao hao.ʻO ka hui pū ʻana o nā mea hou he koho maikaʻi loa ia e hoʻonui ai i ka pono wahie o ke kaʻa a hoʻomaikaʻi i ka hana.Aia ma lalo iho kekahi mau pono o nā disc brake ma muli o ka alumini.

Ma ka ʻāina, ua hoʻokaʻawale ʻia ka mākeke honua no nā disc brake i ʻekolu mau ʻāpana: ʻAmelika ʻAmelika, ʻEulopa, a me Asia Pacific.I ʻEulopa, ua hoʻokaʻawale ʻia ka mākeke e Farani, Kelemānia, Italia, Sepania, a me ke koena o ʻEulopa.Ma Asia-Pākīpika, ua manaʻo ʻia ka mākeke no ka hoʻoheheʻe ʻia ʻana o ka hao ma kahi CAGR ma luna o 20% e 2023. ʻO ka Middle East a me ʻApelika e manaʻo ʻia e ulu i ka wikiwiki loa i nā makahiki e hiki mai ana, me kahi CAGR ma kahi o 30% .Me ka ulu ʻana o ka ʻoihana kaʻa, ke kūʻai nui nei nā ʻoihana e kū nei i nā huila ʻelua.

ʻOiai ka maikaʻi o nā disc brake aluminika, loaʻa kekahi mau hemahema i nā disc brake cast iron.He palupalu ka alumini maʻemaʻe a he haʻahaʻa haʻahaʻa loa kona pale ʻana i ka lole, akā hiki i nā alloys ke hoʻomaikaʻi i kāna hana.Hiki i nā disc brake alumini ke hoʻomau no nā makahiki he nui, e hōʻemi ana i ka nui unsprung e 30% a i kanahiku pakeneka.A maʻalahi lākou, kūpono ke kumu kūʻai, a hiki ke hana hou.ʻOi aku ka maikaʻi ma mua o nā disc brake hao.

Kāpena kalapona

ʻAʻole like me nā disc brake maʻamau, hiki i nā carbon-carbon ke kū i nā wela kiʻekiʻe loa.ʻO nā papa i ulana ʻia a me nā papa fiber-based e ʻae iā ia e pale i ka hoʻonui ʻana i ka wela me ka māmā.He kūpono kēia mau waiwai no nā disc brake, i hoʻohana pinepine ʻia i nā moʻo heihei a me nā mokulele.Akā, aia kekahi mau hemahema.Inā makemake ʻoe e hauʻoli i nā pōmaikaʻi o nā disc brake carbon-fiber, pono ʻoe e ʻike liʻiliʻi e pili ana i kā lākou hana hana.

ʻOiai he nui nā pōmaikaʻi o nā disc brake carbon i ke kahua heihei, ʻaʻole kūpono lākou no ka hoʻokele i kēlā me kēia lā.ʻAʻole lākou e kū i ka wela o ke alanui a nalowale ka mānoanoa o kahi prototype carbon disc i ʻekolu a ʻehā millimeters o ka mānoanoa i 24 mau hola o ka hoʻohana mau ʻana.Pono nō hoʻi nā ʻāpana kalapona i nā uhi kūikawā no ka pale ʻana i ka hoʻoheheʻe wela, hiki ke hopena i ka ʻino nui.A, he kiʻekiʻe ke kumu kūʻai o nā disc kalapona.Inā ʻoe e ʻimi nei i kahi disc brake carbon kiʻekiʻe, e noʻonoʻo i kekahi o nā mea maikaʻi loa o ka honua.

Ma waho aʻe o nā pōmaikaʻi mālama kaumaha, ʻoi aku ka lōʻihi o nā disc brake carbon-ceramic.ʻOi aku ka lōʻihi ma mua o nā disc brake maʻamau a hiki i ke ola o ke kaʻa.Inā ʻaʻole ʻoe e hoʻokele i kēlā me kēia lā, hiki iā ʻoe ke hoʻohana i hoʻokahi disc brake carbon-ceramic no nā makahiki.ʻO ka ʻoiaʻiʻo, ʻoi aku ka lōʻihi o nā disc ceramic carbon ma mua o nā disc brake maʻamau, ʻoiai ke kumu kūʻai kiʻekiʻe.

ʻOi aku ka kiʻekiʻe o ka pākuʻi ʻana o nā disc brake carbon-ceramic ma mua o nā dis cast-iron, e hōʻemi ana i ka manawa hoʻāla braking ma ka ʻumi pakeneka.Hiki i ka ʻokoʻa he ʻumi kapuaʻi ke hoʻopakele i nā ola kanaka, a me ka pale ʻana i ka pōʻino kino o ke kaʻa.Me ke kaʻa kaʻa, pono ka disc carbon-ceramic no ka hana o ke kaʻa.ʻAʻole ia e kōkua wale i ka mea hoʻokele, akā e hoʻomaikaʻi hou i ka palekana o ke kaʻa.

phenolic resin

ʻO ka resin Phosphoric kahi ʻano mea i hoʻohana ʻia i nā disc brake.ʻO kāna mau waiwai paʻa maikaʻi me ka fiber e lilo ia i mea pani maikaʻi loa no ka asbestos.Ma muli o ka pākēneka resin phenolic, hiki ke paʻakikī a ʻoi aku ka paʻakikī o nā disc brake.Hiki ke hoʻohana ʻia kēia mau hiʻohiʻona e pani i ka asbestos i nā disc brake.Hiki i kahi disc brake phenolic resin kiʻekiʻe ke ola i ke ola, ʻo ia ke kumu kūʻai haʻahaʻa haʻahaʻa.

ʻElua ʻano o ka resin phenolic i nā disc brake.ʻO kekahi he resin thermosetting a ʻo kekahi mea non-polar, non-reactive.Hoʻohana ʻia nā ʻano resin ʻelua e hana i nā disc brake a me nā pad.Hoʻohana ʻia ka resin phenolic i nā pad brake pāʻoihana no ka mea e decomposes ma kahi o 450°C, aʻo ka polyester resin decomposes ma 250-300°C.

He kuleana koʻikoʻi ka nui a me ke ʻano o ka binder i ka hana friction o kahi disc brake phenolic resin.ʻOi aku ka liʻiliʻi o ka resin phenolic i nā loli wela ma mua o nā mea ʻē aʻe, akā hiki ke hoʻopaʻa ʻia me kekahi mau mea hoʻohui.No ka laʻana, hiki ke hoʻololi ʻia ka resin phenolic me ka wai cashew nut shell no ka hoʻomaikaʻi ʻana i kona ʻano paʻakikī a me ka helu friction ma 100°.ʻO ke kiʻekiʻe o ka pākēneka o CNSL, ʻo ka haʻahaʻa haʻahaʻa haʻahaʻa.Eia nō naʻe, ua hoʻonui ʻia ke kūpaʻa wela o ka resin, a ua hoʻemi ʻia ka mae a me ka hoʻihoʻi ʻana.

ʻO ka ʻaʻahu mua e hoʻokuʻu ʻia nā ʻāpana mai ka resin a hana i kahi pāpū mua.ʻO kēia pāpū mua ke ʻano maʻamau o nā mea frictional.He kaʻina hana hoʻoikaika kēia, kahi e hoʻopili ai nā fiber kila a me ke keleawe paʻakikī kiʻekiʻe a i ʻole nā ​​ʻāpana keleawe me ka diski.ʻOi aku ka paʻakikī o kēia mau ʻāpana ma mua o ka paʻakikī o ka disc.E ʻohi pū ka pāpū i nā ʻāpana lole micrometric a me submicrometric.